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- Gear cut control can be used in motorsport applications to provide clutchless shifting.
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This can improve shift speed and consistency.
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To allow for gear cut control, we need a digital input wired up to the ECU and configured as gear cut.
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This could come from a micro switch or a digital strain gauge in the gear lever.
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To access the gear cut control we need to open the ECU settings and click on motorsport and then gear cut control.
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If we click on gear cut control this will open the main setup screen.
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Before we go too far we need to turn the mode to on.
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This will give us access to the remaining parameters.
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First we need to configure the channel used to activate the gear cut control.
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This is the digital input connected to our gear lever or micro switch.
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Cut mode can be set to timed or not timed.
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In timed mode, the cut length will be based on the gear cut period table.
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If you choose not timed, the gear cut will remain active as long as the digital input is in the on position.
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Maximum cut time defines the maximum cut length.
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This acts as a limit on the cut length in case the gear cut signal remains active.
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Next we have RPM and throttle position activation points.
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These can be used to prevent a gear cut occurring at idle or low load when we don't want it.
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Cut level defines the amount of ignition cut applied as a percentage.
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This number needs to be set high enough to allow the gear change to occur.
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Typically this will be between 90 and 100%.
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Cut level exit rate defines how quickly engine power is reintroduced.
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This can be used to take some of the shock out of the gear shift.
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Higher numbers will reintroduce engine power faster and a number of 100 effectively removes the cut instantly.
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In some situations you may also want to retard the ignition timing when the gear cut is active to reduce engine torque.
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Typically this would be set between zero and -20°.
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Ignition retard exit rate defines how fast the ignition retard is removed.
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Again, this can be used to smooth the gear cut.
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If it's set to zero, retard is removed instantly.
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Fuel enrichment allows a percentage of additional fuel to be injected during the gear cut.
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This can be used to help stabilise the air/fuel ratio as the gear cut is removed.
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This works in conjunction with the fuel trim exit rate.
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This is expressed as percentage of fuel trim that is removed per engine cycle.
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Typical numbers here would be between 5-25%.
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If you selected the timed cut mode, you will also need to adjust the gear cut period table.
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This table gives a gear cut period in seconds for each gear.
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This can be helpful if some shifts in the gearbox take longer than others.
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If you're not using gear detection, just set every cell to the same value.
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Setting the gear cut period needs to be done carefully as a delayed cut which is too short can do serious damage to your gearbox.
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It's always preferable to start with a delay that is too long and gradually shorten it.
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If in doubt about the cut length, talk to your gearbox supplied for a recommendation.
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