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Hey guys. I’m not Mr.SmartestGuyEver on like anything. I do what I can, use what common sense I have, and try to drive around old cars. As you can imagine, this comes with its problems. I’ve got myself in a situation where I’m in over my head and don’t know where to turn. My issue isn’t performance oriented enough for the high performance guys, regular mechanic oriented enough for regular mechanics in my area, and too Japanese for anyone else I’ve talked to. I have a few friends that have old Nissans and none of them have solved it either. I’m here now because I watched a video where the guys from HPacademy were diagnosing a ground issue on an s14. Thought maybe someone here may have the questions or answers I seek.
Have a 1992 240SX (USDM S13) with red top SR20DET
I bought this car with a no return to idle issue. Cranks fine. Idles fine. Drove fine last time I drove it. Just can’t let off throttle completely after revving and engine return to idle. I’ve been at this for two years. In my free time granted, but still.
I have done
New engine harness - Wiring Specialties OEM Spec
Repaired chassis harness to oem specs so new wiring specialties harness would work (the brown plug where engine harness attaches to chassis harness was previously cut off and modified. Dash is still out of the car)
New fuel pump and wiring (still controlled by ecm using factory wire as relay trigger) Warlboro 255
Changed ecm - both old and new are Nissan (One does have a Mine’s flash on it but it’s stock enough for testing and results are the same)
Changed maf with known good unit - oem
Changed cas with known good unit - oem
Changed coil packs with known good units - oem
Changed igniter with known good unit - oem
Changed tps with known good unit - oem
Changed 02 with new Bosch unit
Installed five point grounding setup - Wiring Specialties
Resealed intake and replaced IACV with NEW OE Nissan.
Purchased obd to usb cable from Australia and had it shipped to US - ECUTalk
Downloaded four different Nissan scan softwares.
Watched every reading those softwares offer that look relevant.
Set idle at throttle body.
Set tps
Set iacv
Set timing
I’ve switched up the order of this hoping for different result
I’ve set throttle body in several different positions and matched tps and iacv thinking throttle body stop position could be the issue
Boost leak tested turbo intercooler and piping
Changed bov to recirculating type
Removed bov entirely
Changed oe maf to intake old taped up rubber pipe with metal isr one
Changed air filter
Changed injectors with known good Nissan units
Sent injectiors to have them professionally cleaned, flow tested, and rebuilt - deatchworks
Adjusted throttle cable
Changed spark plugs - bkr7e, I did set them, don’t remember spec but I did whatever I thought was right at the time.
Checked cam timing
Checked compression
Checked for leak down
Checked vacuum system for leaks
Replaced fuel pressure regulator
Replaced fuel filter
Rev engine and let off, engine will slow until it stops. Sometimes it’s difficult to restart and smells like gas when it starts, like it’s flooded. All Nissan. Everything that is available OEM is there.
I have a copy of an S14 Silvia FSM that I’ve been using for sr20 information. My car and engine is S13 sr20. In the US, sr20det was not available. We have no manual. The S14 one is all the local community has and we just do our best with similar information. If you are AUS based and S13 sr20det OEM information is available in English, I would gladly pay you for a copy of it as well. Thank you to anyone interested in helping!
So when you're saying that there's no return to idle you mean it stalls out?
In your Nissan diagnostics, can you see that the TPS idle becomes active before it stalls?
I would start with a thorough smoke test of the intake manifold if you have not already done so. After that check idle TPS voltage with a meter and ensure the throttle blade isn't sticking open.